Bharat Forge Aluminum USA, Inc. Tech Stack

Lightweight aluminum forging for automotive—manufacturing at scale in North Carolina

Motor Vehicle Parts Manufacturing Sanford, North Carolina 51–200 employees Founded 2019 Privately Held

Bharat Forge Aluminum USA operates a dedicated aluminum forging facility in Sanford, NC, focused on supplying lightweight components to the automotive sector. The stack is predominantly enterprise operations software (SAP, Oracle, Epicor) layered with industrial control systems (Allen-Bradley, Siemens, PLC/HMI), indicating a manufacturing-heavy organization managing both production workflows and equipment reliability. Active hiring is concentrated in manufacturing and engineering roles with accelerating velocity, while project pipeline centers on equipment automation, lean standardization (5S), and maintenance program maturity—a pattern consistent with a facility scaling production capacity and operational discipline.

Tech Stack 43 technologies

Core StackSAP Oracle Power BI Allen-Bradley Siemens VMware Linux Microsoft Exchange Epicor Excel Microsoft Office Word PowerPoint Micrometer FMEA MSA SPC 8D Siemens TIA Portal HMI CNC PLC CMMS Windows Commvault Veeam Microsoft 365 Azure SharePoint APQP+13 more

What Bharat Forge Aluminum USA, Inc. Is Building

◆Challenges

Reducing downtime
Cost efficiency
Implementing 5s across departments
Standardizing workplace organization
Outdated controls
Maintenance of control systems
Improving asset life
Maintaining compliance with oem standards
Responding to security breaches
Process bottlenecks

▲Active Projects

Capex projects for new equipment and automation
5s implementation and standardization
Audit framework design and evaluation
Scoring system and performance tracking
Server allocation for new applications
Backup and recovery operations
Desktop and equipment updates
Inspection plan development
Tpm program for forging and casting equipment
Spare parts inventory system development

Hiring Activity

Accelerating20 roles · 10 in 30d

Department

Manufacturing

Engineering

Ops

Finance

Sales

Seniority

Mid

Junior

Manager

Intern

Senior

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About Bharat Forge Aluminum USA, Inc.

Bharat Forge Aluminum USA manufactures lightweight aluminum components for luxury automotive vehicles from its facility in Sanford, North Carolina. Founded in 2019, the company is part of a larger global forging operation and operates a state-of-the-art plant designed for high-volume precision manufacturing. The business serves OEM automotive suppliers and focuses on the lightweighting trend driven by emissions standards and vehicle efficiency requirements. Current operational priorities include expanding equipment capacity, reducing unplanned downtime, and standardizing shop-floor processes across departments.

HeadquartersSanford, North Carolina

Company Size51–200 employees

Founded2019

Hiring MarketsUnited States

Frequently Asked Questions

What manufacturing software does Bharat Forge Aluminum USA use?

The company runs SAP and Oracle as primary ERP systems, with Epicor as a secondary operations platform. Industrial controls are managed through Allen-Bradley and Siemens systems, with CNC and PLC equipment monitored via HMI interfaces. Backup and recovery operations rely on Commvault and Veeam.

What are Bharat Forge Aluminum USA's current operational priorities?

Active projects include capex for equipment and automation, 5S standardization across departments, TPM program development for forging equipment, audit framework design, and spare-parts inventory systems. Key challenges center on reducing downtime, cost efficiency, and maintaining OEM compliance standards.