Polymer extrusion and catheter design for medical, aerospace, and industrial markets
Zeus manufactures extruded polymers and catheters across 13 global facilities, serving medical devices, aerospace, energy, and automotive sectors. The tech stack reveals a traditional manufacturing operation—CAD/CAM tools (AutoCAD, Solidworks), process control (Ignition), and cloud infrastructure (AWS, Azure, GCP)—paired with emerging data capabilities (Elasticsearch, Kibana, Prometheus). Active hiring in AI/ML and digital transformation, combined with projects targeting CI optimization and data governance, signals a push to digitize legacy manufacturing operations and reduce downtime through analytics.
Notable leadership hires: Director AI ML, Training Lead, Digital Transformation Director
Zeus has manufactured polymer extrusions and catheter solutions since 1966, operating 13 facilities across the US and internationally with over 2,200 employees. The company supplies to medical device, aerospace, energy, automotive, and fiber-optics customers with a focus on custom tubing, extrusion services, and catheter design. Manufacturing dominates the organizational structure, with active investment in process improvement (kaizen, value stream mapping, CI initiatives) and emerging efforts to integrate financial systems and deploy AI/ML models. Current hiring velocity is accelerating, concentrated in production and manufacturing roles alongside targeted leadership adds in digital transformation and AI/ML.
Zeus uses AutoCAD and Solidworks for design, Ignition for process control, Minitab for statistical analysis, and Power BI for reporting. Infrastructure spans AWS, Azure, and GCP. Monitoring relies on Elasticsearch, Kibana, Prometheus, and Grafana.
Zeus is headquartered in Orangeburg, South Carolina, and operates 13 facilities worldwide with over 2,200 employees. The company was founded in 1966 and is privately held.
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