Aerospace engineering and low-rate manufacturing for military and commercial air vehicles
ESAero designs and manufactures advanced aircraft systems and sub-scale demonstrators for government and prime contractors, operating dual facilities (32k sq ft design/manufacturing in San Luis Obispo, 8k sq ft flight test at Oceano Airport). The stack reflects a manufacturing-heavy operation: NetSuite and SAP for ERP/MRP, SolidWorks PDM and Altium for design data management, MATLAB and Simulink for systems modeling, plus ground and flight testing infrastructure. Hiring velocity is accelerating with engineering leading (28 open roles), and active projects span VTOL dynamics, adaptive flight controls, and production control measures — indicating concurrent program scaling and internal manufacturing process tightening.
Empirical Systems Aerospace specializes in new product introduction, conceptual aircraft design, electric and hybrid propulsion development, and low-rate initial production for military and commercial customers. Founded in 2003, ESAero serves NASA Centers, AFRL, AMRDEC, Boeing, Lockheed Martin, General Atomics, Electricore, and AeroVironment across roles including prime contractor (NASA X-57 all-electric aircraft), design-for-manufacturing consultant, rapid prototyper, and systems integrator. The company operates 40k sq ft of combined design, manufacturing, and flight-test space in San Luis Obispo and Oceano, California. Pain-point and project signals point to supply-chain volatility, nonconformance reduction, and ERP/MRP system modernization as current operational priorities.
Active projects include VTOL flight dynamics simulations, adaptive flight controls for reconfigurable aircraft, hazardous waste and environmental management system improvements, ERP/MRP development, and production control measures — signaling work across advanced propulsion, regulatory compliance, and manufacturing efficiency.
NetSuite, SAP, Oracle for ERP; SolidWorks PDM and Altium for design; MATLAB, Simulink, Python, C++ for analysis and simulation; Git for version control; Microsoft Project for scheduling; SPC and MES for production management.
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