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Empirical Systems Aerospace, Inc. (ESAero) Tech Stack

Aerospace engineering and low-rate manufacturing for military and commercial air vehicles

Aviation and Aerospace Component Manufacturing San Luis Obispo, CA 51–200 employees Founded 2003 Privately Held

ESAero designs and manufactures advanced aircraft systems and sub-scale demonstrators for government and prime contractors, operating dual facilities (32k sq ft design/manufacturing in San Luis Obispo, 8k sq ft flight test at Oceano Airport). The stack reflects a manufacturing-heavy operation: NetSuite and SAP for ERP/MRP, SolidWorks PDM and Altium for design data management, MATLAB and Simulink for systems modeling, plus ground and flight testing infrastructure. Hiring velocity is accelerating with engineering leading (28 open roles), and active projects span VTOL dynamics, adaptive flight controls, and production control measures — indicating concurrent program scaling and internal manufacturing process tightening.

Tech Stack 26 technologies

Core StackNetSuite SAP Oracle MATLAB Python C++ SolidWorks Excel SolidWorks PDM Microsoft Office Word PowerPoint Simulink VBA Altair Git PLM MES Microsoft Project SPC HyperWorks Altium Outlook Epicor Altium Designer SharePoint

What Empirical Systems Aerospace, Inc. (ESAero) Is Building

Challenges

  • Improving manufacturing efficiency
  • Reducing recurrence of nonconformances
  • Reducing defects
  • Reducing contract disputes
  • Improving supplier capability
  • High volume invoices
  • Reducing supply chain delays
  • Supply constraints
  • Material shortages
  • System discrepancies

Active Projects

  • Implementation of system enhancements
  • Vtol flight dynamics simulations
  • Hazardous waste program development
  • Environmental management system improvement
  • Cost containment initiatives
  • Production control measures
  • Erp/mrp system development
  • Implement engineering changes
  • Adaptive flight controls and guidance laws for reconfigurable aircraft
  • Flight test maneuvers for system verification

Hiring Activity

Accelerating50 roles · 30 in 30d

Department

Engineering
28
Manufacturing
14
Ops
6
Legal
2
Finance
1

Seniority

Mid
30
Senior
11
Staff
4
Junior
3
Intern
1
Lead
1
Manager
1
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About Empirical Systems Aerospace, Inc. (ESAero)

Empirical Systems Aerospace specializes in new product introduction, conceptual aircraft design, electric and hybrid propulsion development, and low-rate initial production for military and commercial customers. Founded in 2003, ESAero serves NASA Centers, AFRL, AMRDEC, Boeing, Lockheed Martin, General Atomics, Electricore, and AeroVironment across roles including prime contractor (NASA X-57 all-electric aircraft), design-for-manufacturing consultant, rapid prototyper, and systems integrator. The company operates 40k sq ft of combined design, manufacturing, and flight-test space in San Luis Obispo and Oceano, California. Pain-point and project signals point to supply-chain volatility, nonconformance reduction, and ERP/MRP system modernization as current operational priorities.

HeadquartersSan Luis Obispo, CA
Company Size51–200 employees
Founded2003
Hiring MarketsUnited States

Frequently Asked Questions

What is ESAero working on?

Active projects include VTOL flight dynamics simulations, adaptive flight controls for reconfigurable aircraft, hazardous waste and environmental management system improvements, ERP/MRP development, and production control measures — signaling work across advanced propulsion, regulatory compliance, and manufacturing efficiency.

What tech stack does ESAero use?

NetSuite, SAP, Oracle for ERP; SolidWorks PDM and Altium for design; MATLAB, Simulink, Python, C++ for analysis and simulation; Git for version control; Microsoft Project for scheduling; SPC and MES for production management.

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