3D-printed custom orthodontic brackets with manufacturing automation platform
LightForce manufactures personalized 3D-printed orthodontic brackets, each customized from a digital treatment plan. The tech stack reveals a hybrid medical-device + software operation: industrial control systems (SCADA, PLC, HMI, Ignition, Allen-Bradley, Siemens) power manufacturing, while a full cloud backend (AWS, PostgreSQL, Node.js, Angular) handles practice integration and data workflows. Active hiring across engineering, manufacturing, and sales—combined with projects around manufacturing automation, SaaS infrastructure, and doctor-system integration—shows LightForce scaling production capacity and deepening orthodontist workflow integration simultaneously.
LightForce designs and manufactures fully customized 3D-printed brackets for orthodontic treatment, sold directly to orthodontic practices. Founded in 2015 and based in Burlington, Massachusetts, the company operates with 501–1,000 employees across manufacturing, engineering, sales, and support functions, with hiring footprint spanning the United States, Costa Rica, India, and Israel. The business model requires both hardened manufacturing execution (plastics 3D printing, quality control, logistics) and software orchestration (case management, digital treatment planning, practice integration). Current scaling challenges include production volume growth, manufacturing automation robustness, system uptime reliability, and onboarding practices onto the LightForce clinical platform.
Manufacturing layer: SCADA, PLC, HMI, Ignition, Allen-Bradley, Siemens, Modbus, OPC. Cloud/software layer: AWS (Lambda, Step Functions, RDS, ECS), PostgreSQL, Node.js, Express.js, Angular, TypeScript, Three.js. Operational: Salesforce, Terraform, Microsoft Office, Google Workspace.
Burlington, Massachusetts. The company also hires in Costa Rica, India, and Israel, in addition to the United States.
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