Large-scale iron casting manufacturer producing 9,500+ tons daily
Waupaca Foundry is a 1,000+ employee iron casting producer operating vertically integrated foundries across the United States. The tech stack—SAP, DocuWare, Siemens PLCs, and CAD tools (Inventor, Creo, NX, SolidWorks)—reflects a manufacturing-heavy operation focused on process control and quality documentation. Current hiring is concentrated in manufacturing and engineering roles, with significant activity around safety certification (ISO 45001), hazard detection, and operational efficiency projects, indicating internal focus on risk reduction and plant productivity rather than growth expansion.
Waupaca Foundry manufactures gray iron, ductile iron, austempered ductile iron, and compacted graphite iron castings using vertical green sand molding processes. The company produces over 9,500 tons daily and serves customers across automotive, industrial equipment, and heavy machinery sectors. Operations span multiple facilities in the United States, supported by an ERP infrastructure (SAP, DocuWare) and engineering workflows built around CAD and manufacturing simulation tools. The workforce combines multi-generational casting expertise with structured quality and safety programs.
SAP for ERP, Siemens PLCs for plant control, DocuWare for document management, and CAD tools including Inventor, Creo, NX, and SolidWorks for design and mold tooling. Mastercam and PowerMill support CNC programming.
Projects include ISO 45001 safety certification, hazard assessment improvements, plant layout optimization, mold and core tooling design, and reducing operational downtime and workplace injuries.
Other companies in the same industry, closest in size