Heavy-duty transit bus manufacturer scaling electric propulsion and manufacturing operations
New Flyer is North America's largest heavy-duty transit bus maker, supporting over 35,000 buses in active service across its Xcelsior and Xcelsior CHARGE product lines. The manufacturing-heavy hiring profile (46 of 97 active roles) paired with concurrent lean manufacturing and quality roadmap initiatives signals operational scale-up — a company optimizing production efficiency and first-time quality as electric bus demand accelerates.
Notable leadership hires: Costing Team Lead
New Flyer manufactures heavy-duty transit buses and electric propulsion systems for municipal and regional transit agencies across North America. Part of NFI Group, a global bus conglomerate with 8,200 employees across nine countries, New Flyer operates manufacturing facilities in the United States and Canada and maintains a parts distribution business. The product portfolio spans diesel, natural gas, battery electric, and fuel cell powertrains. Current fleet support includes 8,600 electric buses and 1,900 zero-emission units. The company also operates New Flyer Infrastructure Solutions, offering charging infrastructure and mobility services.
Engineering and design tools include AutoCAD, SolidWorks, ANSYS, Teamcenter PLM, and Unigraphics NX. Manufacturing leverages CNC, PLC, and CAN bus systems. Business systems run Oracle Database and Microsoft Office suite.
Active initiatives include a 3-year quality roadmap, buy-america compliance, lean manufacturing and kaizen events, capital facility upgrades, and operational excellence programs — focused on reducing workmanship quality issues and improving production efficiency.
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