Automotive parts supplier with stamping, molding, and assembly capabilities
Flex-N-Gate is a contract manufacturer serving OEM automotive customers with stamped metals, plastic moldings, welded assemblies, and painted/plated components. The tech stack reflects a traditional manufacturing operation — FANUC, ABB, KUKA industrial robots; Allen-Bradley and Mitsubishi PLCs; CAD tools (NX, CATIA, HyperMesh); and ALM/requirements software (Polarion, IBM DOORS, Jama Connect) — paired with a manufacturing-heavy hiring profile (155 of 258 open roles) focused on mid-level plant and production staff. Active projects cluster around equipment commissioning, PPAP compliance, and process efficiency, while pain points emphasize scrap reduction and cycle time — typical cost-control priorities for suppliers operating on thin OEM margins.
Flex-N-Gate manufactures plastic, metal, and mechanical subassemblies for automotive OEMs, with capabilities spanning stamping, injection molding, welding, painting, plating, and final assembly. Founded in 1956 as an aftermarket supplier and expanded into OE production in 1968, the company operates as a Tier 1 or Tier 2 supplier across North America, with headquarters in Urbana, Illinois and active hiring in the United States, Canada, Mexico, and Peru. The organization employs over 10,000 people and combines traditional manufacturing disciplines with modern product engineering, quality management, and process control infrastructure. Revenue streams derive from volume production contracts with automotive OEMs.
The company operates FANUC, ABB, KUKA, and Motoman industrial robots for welding and assembly; Allen-Bradley and Mitsubishi Electric PLCs for process control; and uses LS-DYNA, OptiStruct, and HyperMesh for structural simulation and mold design.
Current projects include welding equipment selection and commissioning, automotive exterior lighting electronics, PPAP process maintenance, data collection system design, and continuous improvement initiatives for plant efficiency and cost reduction.
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