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Flex-N-Gate Tech Stack

Automotive parts supplier with stamping, molding, and assembly capabilities

Automotive Urbana, Illinois 10,001+ employees Privately Held

Flex-N-Gate is a contract manufacturer serving OEM automotive customers with stamped metals, plastic moldings, welded assemblies, and painted/plated components. The tech stack reflects a traditional manufacturing operation — FANUC, ABB, KUKA industrial robots; Allen-Bradley and Mitsubishi PLCs; CAD tools (NX, CATIA, HyperMesh); and ALM/requirements software (Polarion, IBM DOORS, Jama Connect) — paired with a manufacturing-heavy hiring profile (155 of 258 open roles) focused on mid-level plant and production staff. Active projects cluster around equipment commissioning, PPAP compliance, and process efficiency, while pain points emphasize scrap reduction and cycle time — typical cost-control priorities for suppliers operating on thin OEM margins.

Tech Stack 56 technologies

Core StackAllen-Bradley CATIA FANUC ABB KUKA Mitsubishi Electric Grinder PLC Windows Microsoft Office HyperMesh OptiStruct LS-DYNA Fanuc Excel Word Outlook Programmable Logic Controller Polarion ALM IBM DOORS Jama Connect CAN CAN FD NX PowerPoint Microsoft Project Motoman Micrometer Sysmac Studio ControlLogix+26 more

What Flex-N-Gate Is Building

Challenges

  • Reducing scrap
  • Improving quality
  • Continuous improvement of quality processes
  • Ensuring compliance with iso and iatf
  • Cycle time reduction
  • Reducing equipment downtime
  • Improving manufacturing efficiency
  • Continuous improvement of department
  • Safety compliance
  • Reducing costs

Active Projects

  • New welding equipment selection and commissioning
  • Continuous improvement projects for plant efficiency and cost reductions
  • Corrective action plan development
  • Ppap process maintenance
  • Data collection and analysis system design
  • 8d discipline report for process or product corrective actions
  • Automotive exterior lighting electronic systems
  • Implementation of quality and environmental systems
  • Roll form process support
  • Prototype build support

Hiring Activity

Steady260 roles · 95 in 30d

Department

Manufacturing
155
Engineering
32
Ops
17
HR
10
Logistics
9
Security
8
Maintenance
4
Finance
3

Seniority

Mid
156
Junior
61
Senior
15
Manager
13
Intern
4
Lead
2
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About Flex-N-Gate

Flex-N-Gate manufactures plastic, metal, and mechanical subassemblies for automotive OEMs, with capabilities spanning stamping, injection molding, welding, painting, plating, and final assembly. Founded in 1956 as an aftermarket supplier and expanded into OE production in 1968, the company operates as a Tier 1 or Tier 2 supplier across North America, with headquarters in Urbana, Illinois and active hiring in the United States, Canada, Mexico, and Peru. The organization employs over 10,000 people and combines traditional manufacturing disciplines with modern product engineering, quality management, and process control infrastructure. Revenue streams derive from volume production contracts with automotive OEMs.

HeadquartersUrbana, Illinois
Company Size10,001+ employees
Hiring MarketsUnited States, Canada, Mexico, Peru

Frequently Asked Questions

What manufacturing equipment does Flex-N-Gate use?

The company operates FANUC, ABB, KUKA, and Motoman industrial robots for welding and assembly; Allen-Bradley and Mitsubishi Electric PLCs for process control; and uses LS-DYNA, OptiStruct, and HyperMesh for structural simulation and mold design.

What is Flex-N-Gate working on?

Current projects include welding equipment selection and commissioning, automotive exterior lighting electronics, PPAP process maintenance, data collection system design, and continuous improvement initiatives for plant efficiency and cost reduction.

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