DED-Arc metal additive manufacturing for energy, aerospace, and defence
DEEP Manufacturing operates one of Europe's largest concentrations of DED-Arc (Directed Energy Deposition–Arc) systems, producing large-scale metal components for energy, subsea, aerospace, and defence. The tech stack is pure CAD/CAM tooling (Fusion 360, NX, Inventor, PowerMill), reflecting a manufacturing-first engineering culture. Active hiring in engineering and manufacturing roles across UK and US sites, coupled with projects around toolpath development, design constraints, and process embedding, indicates they're scaling production capacity and solving the hard problem of transitioning complex legacy designs into additive workflows.
DEEP Manufacturing specializes in rapid, low-volume production of large metal components using DED-Arc welding technology as an alternative to traditional forging and casting. The company operates an Advanced Manufacturing Centre of Excellence in Bristol with an expanding footprint in the US and active customer engagement in the Middle East and Asia. Their capability spans pressure vessels, structural components, and assemblies up to 6.2 metres in diameter and 3.2 metres in height, with independent certifications including DNV Approval of Manufacture. The business targets safety-critical and high-value applications where lead-time reduction, material efficiency, and supply-chain resilience matter most. Current pain points centre on process optimization, scrap minimization, cycle-time reduction, and the operational complexity of supporting a new manufacturing site.
Fusion 360, Autodesk Inventor, and NX dominate the design workflow. PowerMill handles toolpath generation. Microsoft Office rounds out the suite.
Headquarters in Bristol, UK, with an Advanced Manufacturing Centre of Excellence. Manufacturing facility also operates in the United States.
Other companies in the same industry, closest in size